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Intelligent Power Management

With IPM, airports can utilize the available power more intelligently

Optional load control for the 3500 PCA

Intelligent Power Management (IPM) is an optional feature available on the ITW GSE 3500 PCA. It enables controlled load management by allowing operators to define maximum current limits based on available grid capacity.

Gate power and air-supply systems are typically dimensioned for worst-case scenarios. In daily operation, this often results in 30–50% surplus capacity. IPM allows the 3500 PCA to operate within predefined limits — protecting infrastructure while maintaining reliable cooling performance.

When deployed within an EcoGate setup, IPM supports coordinated power usage by ensuring predictable and controlled operation within existing grid constraints.

How Intelligent Power Management Works

With IPM, operators can set a maximum current draw from the airport power supply. The 3500 PCA continuously monitors consumption and adjusts performance to remain within this defined limit.

If grid capacity is increased, the preset limit can easily be adjusted. This ensures long-term flexibility without requiring hardware modifications.

By operating within defined electrical boundaries, IPM reduces the risk of overload, protects upstream infrastructure, and supports consistent aircraft turnaround performance.

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FOR EXISTING AND NEW INSTALLATIONS

IPM is a great solution for airports that want to expand capacity at the gate without investing in new infrastructure. It is also ideal for airports planning a new terminal or stand. For new projects, IPM reduces complexity and the cost of power-related installations.

BENEFITS FOR EXISTING GATES (CODE C–E)

Many existing gates were not originally designed to support high levels of electrified ground operations. Electrical infrastructure can therefore become a limiting factor when upgrading equipment.

With IPM, the 3500 PCA can be installed and operated within available power constraints. This enables modernization without extensive electrical upgrades.

Key advantages include:

  • Controlled operation within existing grid capacity
  • Reduced risk of overload and fuse trips
  • Lower installation impact
  • Flexible adaptation if infrastructure is upgraded in the future

IPM supports gradual electrification while maintaining operational reliability.

existing gate and IPM

Benefits for New Terminals or Stands (MARS / Code F Gates)

New terminals and multiple aircraft stand configurations (such as MARS gates) often require careful planning of total electrical load.

IPM allows precise control of individual unit consumption, making it easier to manage total installed capacity across complex gate layouts.

Key advantages include:

  • Defined load limits during system planning
  • Predictable power distribution across multiple stands
  • Improved control of peak demand
  • Scalable configuration aligned with terminal expansion

This supports long-term infrastructure planning while ensuring reliable aircraft cooling performance.

new gate with IPM

IPM as Part of a Coordinated System

Intelligent Power Management is not a stand-alone system layer. It is a feature of the 3500 PCA that supports controlled and predictable operation.

Within an EcoGate environment, IPM contributes to the power-sharing pillar by helping the PCA operate reliably within defined electrical boundaries. Combined with other EcoGate-enabled equipment, this enables scalable and coordinated ground operations.

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